ASVAB · Power Tools

When using an angle grinder to cut metal, which safety precaution is MOST critical?

Correct answer

Use the correct disc for the operation, ensure the guard is in place and oriented toward the operator, wear face shield plus safety glasses, secure the workpiece, and never use a cutting disc for grinding or vice versa

  1. A Work without eye protection for better visibility
  2. B Use the correct disc for the operation, ensure the guard is in place and oriented toward the operator, wear face shield plus safety glasses, secure the workpiece, and never use a cutting disc for grinding or vice versa
  3. C Remove the guard to have more access
  4. D Grind toward yourself for better control

Why this is the answer

ANGLE GRINDER SAFETY is critical because grinders are one of the most dangerous workshop tools — disc failures at 10,000-12,000 RPM are catastrophic. DISC SELECTION: Cutting discs are thin (typically 1-3 mm); grinding discs are thick (5-6 mm); never use a cutting disc for grinding (it will shatter from lateral force); disc must be rated for higher RPM than the grinder's maximum; GUARD POSITION: The guard protects the operator from the explosion direction if a disc shatters; it must face the operator; never remove it; PERSONAL PROTECTIVE EQUIPMENT: Face shield (full face protection from sparks and shrapnel); safety glasses underneath (sparks penetrate around shield edges); hearing protection (angle grinders exceed 100 dB); NO GLOVES on rotating operations — they can catch the disc; leather or cut-resistant gloves for handling metal after cutting; WORKPIECE: Clamp securely — the grinder will try to walk; PROPER GRIP: Two-hand grip on the handle and body at all times; control the tool, don't let it control you; DISC INSPECTION: Check for cracks or chips before mounting; discard damaged discs; SPARKS: Angle grinders produce large volumes of sparks; clear the area of flammable materials; fire watch if welding/grinding near combustibles.
Source: ASVAB SI, Angle Grinder Safety

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